SYN TEST PTM

Automated test laboratory for the wood-based panel industry

The SYN TEST PTM (Plate Testing Machine) system is used for automated transverse tensile testing as well as automated lift resistance testing of wood-based panels.
A big advantage is the repeatability of the tests. The adhesive quantity and pattern, curing time, contact pressure and centering are reproducible in contrast to the manual / semi-automated test. A deployment is possible around the clock, 7 days a week and an immediate transfer of the results into the production is possible. The operation is simple and is also possible by non-laboratory personnel. An increased production speed as well as a reduced scrap lead to a short payback period of the testing laboratory.

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BENEFITS AT A GLANCE

Significant improvement of the repeatability of the measuring results

Scrap rate can be reduced significantly

Reduction of glue quantity

Increased production speed

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DESIGN OF THE SYSTEM

The test system can also be equipped optionally with an automated raw density profile measuring system and an automated micro-wave moisture measurement. The two laboratory measuring units GreCon DAX 6000 and MM 6000 from Döscher can be easily integrated into the test system and also equipped automatically

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MEASURING METHOD

Ceramic transmitters are installed below the material flow. The ultrasonic signal generated by the transmitters penetrates the material and is received and evaluated by the receivers that are installed above the material flow. An attenuation of the received ultrasonic energy is registered as a deviation from the nominal value and indicates a possible weak point.
In order to protect the sound quality against disturbing influences, such as reflections, the wanted signal is protected by protection curtains.

In order to obtain good measuring results, the measuring conditions should be the same for all channels. The operator can check the function of the inspection channels and re-adjust, if necessary, by an electronic adjustment that can be conducted in panel gaps during the production

SOFTWARE FUNCTION AND VISUALISATION

  • General

    The entire plant visualization is displayed on a 15 “touch display and is user-friendly and intuitive.

    In addition, a Windows PC incl. 27 “monitor is installed on which runs the software of the Grecon DAX 6000 laboratory measuring instrument, as well as the sample management and the software of the transaxle test station. The measured values of the DAX and the measuring curves of the transverse tensile test station are graphically displayed on the monitor.

    In sample management, the inspection lot numbers and the material-relevant machine parameters (adhesive pattern, adhesive quantity, test speed) are managed. In addition, the PC serves as an interface between the machine database and the customer database.

  • Measuring Data

    All measured data (weight, dimensions, density profile, humidity, transverse tensile strength, lift-off resistance) are displayed live during the test procedures.

    The output of the measured data is numeric and, depending on the test, also graphically.

  • Recipe Management

    The system can be optimally adapted to different requirements via recipes.
    The structure of recipe management is very simple.
    A test recipe is generated and stored by the plant operator via the touchscreen. To do this, you must enter the required tests, the material to be inspected and the quantity of material to be tested. The associated inspection lot number is either imported by the customer system or assigned manually by the operator.

    In recipe management, all default values belonging to a test procedure are saved:

    • Test specimen material
    • Test piece number
    • Destructive tests (lift-off or transverse tensile strength)
    • Non-destructive tests (density profile, humidity, dimensions and weight)
  • Database

    • All test results are cached on the PC and then transferred to the customer database.

     

APPLICATIONS

MDF boards

OSB boards

HDF boards

chipboards

TECHNICAL DATA

  • General
    Supply voltage 400V + – 10%; 480V + -10%
    Frequency 50 Hz / 60 Hz
    Mains type 3 phases / neutral / protective conductor
    Power consumption 13 kVA
    Compressed air supply 6bar (pre-cleaned, max temperature 25 ° C)
    Compressed air consumption –
  • Place of Installation
    Places of installation (other places of installation on request) clean environment
    Ambient temperature 20 °C +- 2 °C
    Relative humidity 40-60%
  • Sensor
    Type of material MDF, HDF, Tanin, OSB, Plywood
    Material/panel size 50 mm +- 0,5 mm
    Material/panel length 50 mm +- 0,5 mm
    Material/panel thickness 3 – 50 mm
    Transport speed 20 pieces in 1 hour
TURN KEY PROJECTS SOLUTIONS
TURN KEY PROJECTS SOLUTIONS
506, Acacia Street, Sarinas Compound, Kalawaaan, 1600, Pasig City , Philippines
+63 9157461445, +63 9178812584
sales@asiifiltration.com.ph
+63 (02) 7118-7525