GreCon DAX 6000

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The Laboratory Measuring System DAX 6000 conveniently measures the raw density profiles of wood based panels within seconds. The density profiles as well as the measured values are represented on a monitor and stored individually for each panel sample.
The high-precision measuring results are used to adapt the production process quickly.

BENEFITS AT A GLANCE

  • BENEFITS AT A GLANCE
    • Density profile available within a few seconds
    • Clear display of the effects of changes in the production
    • Can be combined with other laboratory measuring devices
    • Several profiles superimposed in one graphic = production control
    • Easy data export in common data formats
    • Preparation of samples during an ongoing measuring process

MEASURING METHOD

  • MEASURING METHOD

    Highly precise measurements can be carried out at a speed from 0,05 mm to 1 mm per second with the optimised measuring source, consisting of an x-ray combination. In combination with other measuring systems, the laboratory work can be even more effective and easy. All laboratory data obtained is evaluated and displayed in the visualisation of the DAX 6000.
    Measurement is carried out in only a few and simple steps. As a first step, the known production data of the panel samples is entered into the visualisation computer. This data is then allocated to the dimensional and weight values determined by means of the measuring caliper and the scale. The sample holder, equipped with panel samples, is placed in the carrier and the measurement is started. Within a few seconds, the measured results are available in numerical and graphical form for further analysis. Reference measurements are carried out at regular intervals to obtain measuring results in a constantly high precision. For this purpose, the sample magazines are equipped with reference samples.

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SOFTWARE FUNCTIONS AND VISUALISATION

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  • General

    To control the laboratory raw density profile gauge DAX 6000 and visualise the measuring data.

    The visualisation software can be installed on an additional computer by which a direct access to the data base of the measuring data computer is possible via the network. Thus, it is for example possible to have direct access to the laboratory data from the control room so that printouts must not be transmitted anymore.

  • Measuring data

    • Data output colour monitor:

      • Density (gravimetric)
      • Average density from the measurements 
      • Average density from the upper top layer 
      • Average density from the lower top layer
      • Maximum density of the upper top layer 
      • Maximum density of the lower top layer
      • The position of the maximum thickness of the upper top layer 
      • The position of the maximum thickness of the lower top layer
      • The minimum thickness of the intermediate layer 
      • The position of the minimum density of the sample 
      • The ratio of the minimum density of the intermediate layer to the average density 
      • The raw density gradient
      • The measuring curve, graphically
      • The graphical average value
      • Markings for the stock removal
      • Numerical symmetry information 
    •  
  • Evolution and Analysis

    • Display of the measuring curves:

      • Single measured values of the sample for each measuring point 
      • Enlargement of a detail of the measuring curves
      • Superposition of the measuring curves (graphical superposition of different samples)
      • Display density markings
      • Average density
      • Threshold of the minimum density
      • Limit value of the density from the tolerances 
      • Max. density markings
      • Display of the profile limits
      • Display of the symmetry markings
      • Display of the average value curve
      • Grinding thickness/zones (display of the density toolbar)
    •  
  • Special Functions

    Automatic data transfer:
    When using the electronic calliper gauge and the electronic scale of the DAX accessory, it is possible to take over automatically the sample geometry and the weight so that they do not have to be entered manually.
     

  • Recipe Management

    Data input:

    Test specimen properties:

    • Tester
    • Production date
    • Title or panel identification 
    • Sample geometry (thickness, length, width)
    • Mass
    • Humidity 

    Freely definable fields for the input of press-relevant parameters, e.g.:

    • Pressing time
    • Humidity of the top layer
    • Humidity of the intermediate layer
    • Solid resin percentage of the top layer 
    • Solid resin percentage of the intermediate layer
    • Mass percentage of the top layer 
    • Mass percentage of the intermediate layer
    • Sample position (left, centre, right) in relation to the panel
  • Report Function

    Data export:

    The profiles determined can be exported in the following formats:

    • PDF
    • CSV
    • ODS

    The following sample and measuring data is exported with the course of profile:

    Sample data: 

    • Title or panel identification
    • Date / time
    • Tester
    • Sample geometry (thickness, length, width)
    • Mass
    • Humidity
    • ID 

    Measuring results:

    • Density (gravimetrically)
    • Average density from the measurements 
    • Average density from the upper top layer 
    • Average density from the lower top layer
    • Position of the maximum density of the upper top layer 
    • Position of the maximum density of the lower top layer
    • Minimum density of the intermediate layer
    • Ratio of the minimum density of the intermediate layer to the average density 
    • Measuring curve for the individual or superimposed density profile 
    • Numerical symmetry data

    Additionally it is possible to issue the data entered in the freely definable fields.

APPLICATIONS

  • APPLICATIONS
    • Particleboard
    • OSB board
    • Hardboard
    • Glue producers
    • Testing institutions
    • Laboraty in MDF-, HDF-particleboard-industry
    • MDF board
    • HDF board
    • Furniture industry
    • Cork processing
    • Universities and research laboratorie
  • Supply
    Supply voltage 230 V ± 10 % / 110 V ± 10 %
    Frequency 50 Hz / 60 Hz
    Mains type Phase/neutral conductor/protective conductor
    Power consumption 500 VA
    Compressed air supply 6 bar (precleaned, max. temperature: 25 °C)
    Compressed air consumption 150 l/min
  • Place of installation
    Places of installation (other places of installation on request) Holzwerkstoffe: vor oder nach der Aufteilsäge, Dämmstoffe: hot end oder cold end, Elektroisolierstoffe (Trafoboard): nach der Presse
    Ambient temperature 5 to 45 °C
    Relative humidity non-condensing
    Protection class IP54
  • Measured material
    Type of material Holzwerkstoffe, Dämmstoffe, Elektroisolierstoffe (Trafoboard)
    Material/panel size max. 4000 mm
    Material/panel thickness max. 40 mm
    Transport speed max. 240 m/min
  • Sensor

    ¹: Standard deviation: Measurements of a reference object with a feeding speed of 0.05 mm/s; deviating in case of other feeding speeds.

    Measuring process (see product finder) X-ray
    Measuring range Thickness range: 75 to 1,500 kg/m³ (other thicknesses on request)
    Repeat accuracy (in case of constant environmental conditions) ± 2 kg/m³ (± 1 σ)¹
    Resolution (diameter of the measured spot) Thickness: 0.01 kg/m³ / Cutting width: 20 µm
    Measuring speed 0.05 to 1 mm/s
  • Interfaces
    • OPC
    • Ethernet
TURN KEY PROJECTS SOLUTIONS
TURN KEY PROJECTS SOLUTIONS
506, Acacia Street, Sarinas Compound, Kalawaaan, 1600, Pasig City , Philippines
+63 9157461445, +63 9178812584
sales@asiifiltration.com.ph
+63 (02) 7118-7525