GreCon BWS 5000

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Fluctuations in the material distribution cause increased production costs and reduced quality.
The Inline Weight Per Unit Area Scale BWS 5000 allows automatic monitoring and regulation of material distribution. The system keeps the fixed weight per unit area in the measuring position, even with changing wood assortments and different chip sizes. A visualisation computer shows the measured values and provides an easy parameterisation of the system. The BWS 5000 is installed directly in the forming station or at the dosing or forming belt. Special features of this system are minimal space, high measuring accuracy and unaffected by surroundings, such as dust, vapour and high temperatures.
Compared with other measuring methods, the advantage of the BWS 5000 is that even minor fluctuations in the material distribution can be recognised and automatically compensated.

BENEFITS AT A GLANCE

  • BENEFITS AT A GLANCE
    • Stable and constant material flow of a variable wood mixture = material saving
    • Non-contact measurement
    • Calibration with homogeneous test samples ensures precise measurements
    • No additional forming belt scale required
    • Monitoring of the material distribution
    • Conversion of existing systems with solid radiation possible

     

MEASURING METHOD

  • MEASURING METHOD

    The weight per unit area scale works in a non-contact way. The measured material is penetrated by X-rays. Depending on the amount of material and the specific weight of the material, the radiant intensity measured by the sensor is changed. This is the measure for the weight per unit area (kg/m² / lb/ft²). Different measurement transducers are available, depending on material structure and installation place. 

SOFTWARE FUNCTIONS AND VISUALISATION

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  • General

    The visualisation is the core of the software. The recorded measuring data is collected, registered and graphically processed. The easy menu structure which is adapted to all measuring systems makes an intuitive and user-friendly operation possible.

    The ergonomically designed software based on the Windows operating system allows an easy handling of the system by the operator. The recorded measured values are processed and displayed in a clearly structured way.

    Thanks to the visualisation software in modular design, the system can be adapted to your requirements so that the operation of the plant with different applications is possible. Furthermore the surface of the visualisation software can be compiled according to your needs

  • Measuring Data

    • isualisation software can be compiled according to your needs

    • The measuring data is issued graphically and numerically:

      • Alert if the tolerances are not observed 
      • Display of the position in which the tolerances are not observed 
      • Freely configurable display of numerical parameters as information on the production type or statistics.
         

      The measuring data is issued graphically and numerically:

      • Alert if the tolerances are not observed 
      • Display of the position in which the tolerances are not observed 
      • Freely configurable display of numerical parameters as information on the production type or statistics.
  • Recipe Management

    The system can be adapted optimally to the different requirements via recipes. The structure of the recipe management is very easy. The input of the panel-specific data enables the operator to start the measurement with only few mouse clicks. The start of a measurement and the necessary selection of a recipe make the integration of the measurement system into the process chain possible.

  • Database
    • Any panel data is stored in an SQL data base together with the recipe parameters and the measuring results.
    • Display of the position and the scope of the violated tolerances of historical panels.
    • Easy search function via date and time.
    • Export of panel data.
  • Report Management

    Individual time-relevant reports as e.g. the shift and month reports can be generated from the data base.

    The graphic presently shown on the screen can be printed out by pressing a button. Furthermore it is possible to print out a numerical report in case of a change of the production types or the shift.

    It is possible to generate different reports automatically and store or print them, as for example:

    • shift report
    • type report
    • graphic report

    Furthermore it is possible to print out a screen shot of the history for statistical purposes. The data can also be exported from the history management in the standard file format XLS.

APPLICATIONS

  • APPLICATIONS
    • In forming stations
    • in the production of insulating materials or machined car parts
    • at dosing or forming belts of wood based panel productions

TECHNICAL DATA

  • Supply
    Supply voltage 230 V ± 10 % / 110 V ± 10 %
    Frequency 50 Hz / 60 Hz
    Mains type Phase/neutral conductor/protective conductor
    Power consumption 500 VA
    Compressed air supply 6 bar (precleaned, max. temperature: 25 °C)
    Compressed air consumption 150 l/min
  • Place of Installation
    Places of installation (other places of installation on request) Forming station / forming belt
    Ambient temperature 5 to 45 °C
    Relative humidity non-condensing
    Protection class IP54
  • Measured Material
    Type of material Wood-based and insulating materials
  • Sensor
    Number 1
    Measuring process (see product finder) X-ray
    Measuring range 2 to 40 kg/m²
    Repeat accuracy (in case of constant environmental conditions) ± 10 g/m² (± 1 σ)
    Resolution (diameter of the measured spot) 10 g/m² (display resolution)
  • Interfaces
    • OPC
    • Digital I/O
    • 4…20 mA
    • 0…10 V
TURN KEY PROJECTS SOLUTIONS
TURN KEY PROJECTS SOLUTIONS
506, Acacia Street, Sarinas Compound, Kalawaaan, 1600, Pasig City , Philippines
+63 9157461445, +63 9178812584
sales@asiifiltration.com.ph
+63 (02) 7118-7525